Relief System Design Training Course
Three-day relief system design course (in-person or online) covering API/ASME standards, overpressure protection, device selection and sizing, scenario identification, flare/atmospheric disposal, and OSHA PSM-compliant documentation, with hands-on workshops and CEU/PDH credits.
What you'll learn
- Understand and apply API and ASME standards for relief systems (API 520/521/526/2000, ASME I/VIII/XIII/B31.3/B31.1)
- Design overpressure protection strategies and select and size relief devices
- Identify and analyze overpressure scenarios per API 521 and API 2000
- Evaluate flare and atmospheric disposal systems and installation per RAGAGEP
- Document relief systems to meet OSHA PSM and corporate compliance requirements
- Practice with real-world examples, calculations, and in-course workshops
Skills you'll gain
- Apply API and ASME standards (API 520/521/526/2000, ASME I/VIII/XIII/B31.3/B31.1) to relief system design
- Develop overpressure protection design philosophy and strategies
- Select appropriate relief device types and perform sizing calculations
- Identify and analyze overpressure scenarios in accordance with API 521 and API 2000
- Design and review flare and atmospheric disposal systems and installation per RAGAGEP
- Prepare and maintain relief documentation that meets OSHA PSM and corporate requirements
- Perform relief system calculations for vessels, exchangers, piping, rotating equipment, boilers, and tanks
- Gain practical experience through workshops using real standards, equations, and lab demonstrations (in-person)
Prerequisites
- • Familiarity with basic chemical or process engineering concepts
- • Ability to use a scientific calculator for engineering calculations
- • Reliable internet connection for online attendees
Who this course is for
- → Engineers responsible for relief and flare system design or revalidation
- → Process safety and PSM professionals needing relief system PSI and documentation
- → Plant and facility engineers in upstream, midstream, downstream, and chemical operations
- → Engineering teams seeking CEUs/PDHs related to API, ASME, and OSHA PSM standards
Our Review
Learn A Course Online EditorialBottom Line
A dense, standards-heavy three-day training from a firm that clearly knows its way around a relief valve datasheet — worth every dollar if you're an engineer who needs to stop guessing and start citing chapter-and-verse API/ASME in your documentation.
📊 Course Snapshot
📝 Editorial Analysis
Let me be upfront about something: this is not a course for someone who just Googled "what is a pressure relief valve." Smith & Burgess built this for working engineers — the ones who already know what a heat exchanger is and now need to stop second-guessing themselves when they're staring at an API 520 table at 10pm before a PHA review. That's a specific person. And if that's you, this training is probably one of the most targeted investments you can make.
The scope here is genuinely impressive — and a little intimidating. API 520 Parts I and II, API 521, API 526, API 2000, ASME Section I, VIII, XIII, B31.3, B31.1. That's not a curriculum; that's a bookshelf. Covering all of it meaningfully in 22 hours requires real discipline from the instructors, and Smith & Burgess has the pedigree to pull it off. They've been doing relief system consulting for decades. This isn't a course someone built from a textbook — it reads like it was built from a support inbox full of real engineering mistakes.
The hands-on workshops are where this course earns its price tag — at least for in-person attendees. Real calculations, real standards documents, lab demonstrations. That's the difference between knowing what RAGAGEP means and actually being able to defend your disposal system design to an OSHA auditor. Online attendees get the same lecture content, but I'd be honest with you: the lab demos are harder to replicate through a screen. Not impossible. Just worth knowing going in.
Two thousand dollars is not a small number. But context matters here. If this training helps one engineer catch a documentation gap before a PSM audit — or size a relief device correctly the first time instead of the third — the ROI calculates itself. The CEU/PDH credits are a nice bonus for engineers managing their professional development hours, too. This is the kind of course a manager approves because it has a clear, defensible business case.
One honest caveat: there are no public student reviews yet. That's not a red flag — Smith & Burgess has a long consulting reputation — but it does mean you're trusting the provider's track record rather than peer feedback. I'm compressing a lot of nuance into a few lines here, but my read is: the curriculum design is solid, the provider is credible, and the gap is simply that we don't yet have student voices confirming the delivery matches the promise.
💼 Career & Salary Context
Relief system design is a genuine specialization — and the market pays for it accordingly. Senior Engineers in emergency relief system design roles are posting salaries around $134,000 in markets like Baltimore, MD. Entry-to-mid-level process safety roles with relief system responsibilities are estimated in the $55K–$78K range on Glassdoor, with upward movement tied directly to demonstrated standards fluency (API, ASME, LOPA, PHA/HAZOP).
Relevant job titles where this training applies directly: Senior Process Safety Engineer, Relief Systems Engineer, PSM Engineer, Process Engineer (Upstream/Downstream/Chemical), Plant Integrity Engineer.
Job postings in this space consistently list relief system design, OSHA PSM documentation, and API 520/521 proficiency as required — not preferred — qualifications. This course maps almost one-to-one to those requirements. That's not an accident; Smith & Burgess consults in this exact space and knows what hiring managers and auditors are looking for.
⏱️ Real Time Investment
22h
Listed Duration (3 Days)
~30–35h
Realistic Estimate
The 22 hours is contact time. Add pre-reading (the standards list alone is substantial), workshop prep, and post-course review of your calculations and notes — especially if you're planning to apply this directly to an active PSM documentation project — and you're realistically looking at 30–35 hours of engaged effort. Budget travel time separately if you're attending in person. This is a full-week commitment, not a background-tab situation.
🎯 Skills You'll Build
✓ Strengths
- Covers an unusually comprehensive set of standards in one training — API 520/521/526/2000 plus five ASME codes — which maps directly to what job postings and PSM auditors actually require
- Hands-on workshops with real calculations and standards documents give in-person attendees genuine practice, not just passive note-taking
- CEU/PDH credits make this easy to justify as professional development spend, especially for engineers managing licensing requirements
- Smith & Burgess brings active consulting experience in relief systems — this curriculum reads like it was built from real project work, not just textbooks
- Both in-person and online delivery options make it accessible to engineers who can't travel, though the lab component is stronger on-site
✗ Limitations
- No public student reviews yet, so you're trusting provider reputation rather than peer-verified delivery quality
- Online attendees miss the in-person lab demonstrations — a meaningful gap in a course where hands-on calculation practice is a core selling point
- At $2,000 for 22 hours, the price is justifiable but requires employer sponsorship or a clear project ROI for most individuals — not a casual self-investment
- The pace of covering this many standards in three days is intense; engineers without solid process engineering fundamentals may struggle to keep up
🎯 Bottom line: If you're an engineer who needs to design, revalidate, or document relief systems to API/ASME/OSHA PSM standards and you want training built by people who consult in this space daily, this is a focused, credible investment — just go in-person if you can, and go with your employer's blessing on the budget.
Provider
Smith & Burgess
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